Design & Development of UAV

Module 5

VTOL UAV
Fixed Wing UAV
Fabrication of RC Aircraft
VTOL UAV

Mission Definition

  • Configuration: Quadrotor VTOL

  • Payload mass WplW = 1.2 kg

  • Hover time tht = 25 min = 0.417 hr

  • Design safety margin

  • Sea-level operation

  • Battery type: Li-Po

  • Hover T/W = 2.0 (safe VTOL design)

  • Initial MTOW Assumption

    MTOW =  Wpayload + Wbattery+avionics + Wstructural

    MTOW Wpayload /[1 − (βbattery+avionics + βstructural)]

    Where represents the weight fraction of those components (typically 0.3 for battery and 0.25 for structure in Li-Po VTOLs).

    VTOL MTOW Calculator

    VTOL MTOW Calculator

    Estimated MTOW:

    8.50 kg

    Drone Aerodynamic Calculator and Live Graphs

    Lift Calculator

    Drag Calculator

    Fixed Wing UAV

    Typical Mission Parameters

  • Payload mass (e.g., camera, sensors): 0.4–2 kg

  • Endurance: 1–6 hours

  • Range: 20–300 km

  • Cruise speed: 15–35 m/s

  • Operating altitude: 300–3000 m

  • Take-off & landing: Hand-launch / Runway / Catapult

  • Environment: Day/Night, Wind tolerance

  • Conceptual Design

    Initial configuration selection.

    • High-wing → Stability, surveillance missions

    • Low-wing → High speed, aerobatic UAVs

    • T-tail / Conventional tail / V-tail

    • Tractor vs Pusher propulsion

    Recommended for surveillance: High-wing, tractor propeller, conventional tail

    Weight Estimation

    The total take-off weight of a fixed-wing UAV is determined through an iterative estimation process, as several components depend on each other during the design phase. The overall weight (MTOW) is expressed as the sum of the structural weight, propulsion system weight, avionics weight, payload weight, and battery weight.

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    Materials and Structural Design

    The selection of materials for the fixed-wing UAV is based on achieving an optimal balance between strength, stiffness, weight, and manufacturability. The wing structure is typically constructed using balsa wood reinforced with a carbon fiber spar, providing adequate bending strength while maintaining low weight. The fuselage is commonly fabricated from EPO foam or fiberglass, which offers good impact resistance and ease of integration for onboard components. A carbon fiber tube is used as the primary spar due to its high strength-to-weight ratio and excellent fatigue resistance. The outer skin of the aircraft is covered using Oracover film or foam, which enhances aerodynamic smoothness and provides environmental protection.

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